This module provides an introduction to the concepts and techniques of machine and tool operations. Upon completion of this module, the student will have the skills and technical knowledge in the setup and operation of ironworkers, oxy-acetylene torches, hydraulic shears, line burners, plasma cutting equipment, horizontal & vertical band saws, surface grinders, and various hand tools such as hand grinders and measuring instruments like rulers, tape measures, and squares.

This module adopts a straightforward and practical approach to mathematics, preparing students to solve the types of math problems commonly encountered by welders and metal fabricators. Each unit begins with a review of the basic mathematical procedures used in standard operations and progresses to more advanced formulas. With real-world welding examples and clear, uncomplicated explanations, this module will provide students wth the mathematical tools needed to be successful in their welding careers.

This module is designed to develop the introductory job skills required for welding using the MIG (GMAW) and Flux Cored (FCAW) welding processes. It will include classroom and lab skill training in these welding processes to produce all position fillet welds. Students will receive skills in electrode selection and identification, shielding gases, types of metal transfer, material identification, methods of machine set-up, and fundamental process troubleshooting.

This module is designed to develop the basic job skills required for a welder using the Gas Tungsten Arc Welding (GTAW) process. It will include skill training in this welding process to produce all position fillet welds on a variety of metals, including steel. Students will receive classroom and hands-on training in the selection of filler metals, equipment choice and set-up, metals identification, welding procedures, thermal cutting, AWS testing procedures, machine troubleshooting, and TIG welding terminology.

This module is designed to develop the basic job skills required for a welder using the shielded metal arc welding (SMAW) process. It will include skill training to produce all position fillet welds on mild steel. Students will receive classroom and hands-on training in the selection of filler metals, equipment, and setup, as well as metals identification, welding procedures, thermal cutting, AWS testing procedures, machine troubleshooting, and SMAW welding.

This module is a continuation of the WELD101 Basic GMAW/FCAW Welding. The module will focus on groove welding preparation and welding in the flat, horizontal, vertical, and overhead positions, adhering to AWS Code welding standards. Also included will be the Pulsed GMAW (GMAW-P) on steel and aluminum, Short-circuit GMAW (GMAW-S), and FCAW on steel. Welding inspection and troubleshooting will also be covered. An American Welding Society performance qualification test will be administered by our certified welding inspectors onsite as the capstone activity in this module.

This module is a continuation of the WELD201 Basic Gas Tungsten Welding. It will cover the welding of hot-rolled steel, stainless steel, and aluminum. Also included will be advanced pulse welding and a choice of various suitable machine waveforms. The focus will be on fillet and groove welding to an AWS code condition, joint preparation and procedures, as well as AWS testing and inspection processes for hot-rolled steel, aluminum, and stainless steel. Final welder performance testing to an AWS code will be administered onsite by our certified welding inspectors as the capstone activity.

This module is a continuation of WELD103: Basic Shielded Metal Arc Welding. It will focus on groove welding to an AWS code standard using 6010 and 7018 electrodes in the flat, horizontal, vertical, and overhead positions. Groove preparation, fit-up, and measurement will be covered. Oxy-fueled cutting and plasma arc cutting for joint preparation are included. Inspection and testing requirements to an AWS standard will be taught. Final welder performance testing, as per an AWS code, will be administered onsite by our certified welding inspectors as the capstone activity.

This module is a continuation of WELD203: Advanced Shielded Metal Arc Welding. It will provide training to help students develop the skills necessary to weld carbon steel pipe in all positions using the shielded metal arc welding process. The student will develop a thorough understanding of uphill pipe welding and the quality of welds. Students enrolled in the module will utilize E6010 and E7018 electrodes to deposit weld with complete joint penetration on 2″ & 6” schedule 80 mild steel pipe welded in all positions (2G, 5G, and 6G). Final welder performance testing, as per an AWS code, will be administered onsite by our certified welding inspectors as the capstone activity for this module.

This module is a continuation of WELD202 Advanced Gas Tungsten Arc Welding. The module provides training to help students develop the skills necessary to weld carbon steel pipe in all positions using the gas tungsten metal arc welding process. The student will develop a thorough understanding of pipe welding and weld quality. Students enrolled in the course will utilize tungsten electrodes to deposit weld with complete joint penetration on 2″ & 6” schedule 80 mild steel pipe welded in all positions (2G, 5G, and 6G). An American Welding Society performance qualification test will be administered by our certified welding inspectors onsite as the capstone activity.

This course covers the application of the MIG (GMAW) welding process, utilizing steel and aluminum, with automated linear and rotational equipment. Skill training encompasses the fixturing, positioning, and assembly of various semi-automated and computerized equipment. Also included are topics in CNC plasma cutting, weld size analysis, and automation safety considerations. The use of collaborative robotics is also covered.

This module focuses on interpreting welding symbols and reading blueprints. Students will learn to identify various weld types (fillet, spot, slot, seam, groove) on shop drawings and blueprints. The aim is to equip students with the skills to interpret AWS weld symbols and blueprint information, covering essential components of blueprint reading, including lines, views, material documents, and inspection processes. Through classroom instruction and practical training, students will understand scales, legends, revision blocks, and line standards, with assessments based on practical applications.

This module is a five-part series focused on career preparedness, leadership, and character development. It serves as a foundational framework designed to enhance classroom instruction and improve student outcomes. The primary goal is to cultivate leadership skills, enhance career readiness, and foster both personal and professional growth among students. The curriculum follows a systematic approach to decision-making, providing insights into workplace behaviors and emphasizing the importance of physical and emotional readiness as our IAI alumni transition into their careers after completing an advanced welding and fabrication program. Students will develop and strengthen essential attributes expected of IAI alumni, including a strong work ethic, self-discipline, and personal accountability. The overarching objective is not only to produce skilled professionals and exceptional employees, but also to develop responsible and engaged citizens who make positive contributions to their communities. This holistic approach ensures that students are well-prepared to navigate the complexities of the workforce and make meaningful contributions to societal development.

The Metal Fabrication Techniques module provides students with a practical understanding of the principles and practices involved in metal fabrication. This hands-on course equips students with the essential skills necessary for working with various metals, utilizing fabrication tools, and applying industry-standard techniques. By the end of the module, students will be proficient in working with metal tools, interpreting technical drawings, and employing welding techniques and skills from all the program modules. The module covers topics such as metal properties, safety measures, cutting and shaping techniques, and surface finishing methods. Students will participate in projects to design and fabricate metal items from concept to completion. Engaging students in hands-on projects is a vital part of our training model. The skills and experience gained through these initiatives prepare our welding students to become the next generation of tradespeople and community leaders. Our talented welders and fabricators skillfully combined their craftsmanship with a commitment to serving communities, resulting in the successful completion of multiple projects. At the Industrial Arts Institute, we believe in the power of skilled trades to shape not only careers but also communities. Collaborating on community projects aligns with our mission to inspire a dedicated workforce and reinforce the value of project-based learning, which leaves a lasting impact.